Working with Mechanical Layers as Part of Board Design in Altium NEXUS

Even the simplest board needs design detail beyond the tracks and pads that implement the circuit. It might be the board dimensions or the fabrication detail, it might be the component courtyards, or it might be the 3D component models.

In Altium NEXUS, this type of additional information is detailed on Mechanical Layers. These layers can be included in printouts or in fabrication outputs, as required.

Adding Mechanical Layers to the Design

Mechanical layers are added, edited and removed in the View Configuration panel. Their display state is also configured in the panel. Use the  button at the bottom-right of the workspace then select View Configuration or press the L shortcut key to display the panel.

• Right-click anywhere in the Layers region of the panel to display the context menu, where you can add additional mechanical layers.
• There is no limit to the number of mechanical layers that can be added.
• Double-click on a mechanical layer to enter the Layer Name, define a Layer Number, and assign a Layer Type.

Layer Types

There are several layer types that can be specified when adding a mechanical layer. Right-click in the Mechanical Layers region of the View Configuration panel then select the Add Component Layer Pair command or the Add Mechanical Layer command from the context menu. In the Edit Layer dialog that opens, use the Layer Type drop-down to select the required layer type. Available layer types are defined below.

Component Layer Pairs

• 3D Body - use this layer for the 3D model of the component, which can be created from a set of 3D Body objects in the PCB library editor or by importing an MCAD 3D model. Learn more about including a 3D model of the component.
• Assembly - used to draw/detail assembly data for the component. This layer can be included in a Draftsman Board Assembly View, and can then be selected as the Geometry Source for the components in the Draftsman Component Display Properties dialog. Learn more about Draftsman.
• Coating - used to define component areas that require a protective coating.
• Component Center - used to indicate the centroid of the component, providing a visual reference of the location used by the component placement machine, in the assembly documentation.
• Component Outline - used to define the outline of the component body, representing the area the component occupies on the board.
• Courtyard - used to define the placement space required for a component. Typically the Courtyard will outline the component and pads, with a suitable clearance buffer. ( show image - the green outline is the Courtyard ). Learn more about Custom Footprint Creation. The shape defined on the Courtyard layer is also used for component selection, to define the component area, and for collision detection when there is no 3D Body included in the component.
• Designator - use this layer to place the .Designator special string. This layer pair can then be included in assembly drawings that require the component designator to be displayed. Learn more about special strings.
• Dimensions - used to define the dimensional detail required for components.
• Glue Points - used to define component glue dots.
• Gold Plating - used to define component selective gold plating requirements.
• Value - use this layer to place the .Comment special string. This layer pair can then be included in assembly drawings that require the component value to be displayed. Learn more about special strings.

Mechanical Layers

• Assembly Notes - used to detail the component load order and/or important assembly instructions.
• Board - use this layer for the overall board outline (board shape), along with any other board shape instructions or details.
• Dimensions - used to define the dimensional detail required for the board.
• Fab Notes - used to detail important fabrication notes.
• Route Tool Path - used to indicate the layer that contains the mechanical routing information. Note that a user-defined name is not permitted when using this layer type. ( show image )
• Sheet - use this layer to define the outer document drawing template border. If the Get Size From Sheet Layer option is enabled in the Properties panel (in Board mode), the sheet background is automatically calculated from the bounding rectangle of the set of objects placed on the Sheet mechanical layer. Alternatively, the size of the sheet background can be defined manually. The color and visibility of the sheet background are configured in the System Colors section of the View Configuration panel. ( show image )
• V Cut - used to define V cut details. V cuts are used to split circuit boards by cutting a "v" groove on the top and bottom of a circuit board while leaving a minimum amount of material in place to hold the panel of boards together.

Displaying Mechanical Layers

• Click the visibility icon (  ) next to the layer's name to toggle the display of that mechanical layer on or off, or select the layer name and press the Spacebar (this toggles the display of both layers in a Component Layer Pair).
• Mechanical layers have an additional display feature; they can be set to remain visible when the display is in Single Layer Mode. Hold Ctrl as you click on the visibility icon of a mechanical layer to enable the Display in Single Layer Mode feature. The visibility icon changes to indicate that this layer has this feature enabled (  ), Ctrl+click a second time to disable this mode.

Mechanical Layers and Component Layer Pairs

In some situations, the extra detail included on a mechanical layer is only needed once, for example, assembly notes that detail the component load order and important assembly instructions. In this situation, a standard mechanical layer is added, named, and where possible, has its Layer Type assigned (more on this below).

If the extra detail is required for a component, for example, component courtyard outlines, there needs to be two mechanical layers assigned: one layer holding the courtyard detail when the component is placed on the Top side of the board; the other mechanical layer holding that same courtyard detail if the component is flipped to the bottom side of the board.

In this situation, a pair of mechanical layers is added as a Component Layer Pair. When mechanical layers are added as a Component Layer Pair, they are displayed in the Component Layer Pairs section of the View Configuration panel, as shown below.

A number of user-defined Component Layer Pairs have been added.
Note the last pair; it does not have a Layer Type assigned, so the layer numbers are displayed.

• Any number of Component Layer Pairs can be defined.
• Layer Pairs can also have a Layer Type assigned.
• In the workspace, the two layers in the pair are displayed on separate layer tabs using the naming Top <LayerPairName> and Bottom <LayerPairName> (show me).
• In the PCB library editor, additional design objects required in a component footprint are placed on the top pair layer. When the component is flipped to the bottom side of the board, the contents of the top layer in the pair are automatically mirrored onto the bottom layer in the pair.
• If a Component Layer Pair defined in the PCB library has the Layer Type assigned, that Layer Pair is automatically created on the PCB when a component using those layers is placed. If the PCB already has a Component Layer Pair of that Layer Type, the contents of those layers are mapped accordingly.
• For Component Layer Pairs defined in the PCB library that do not have a Layer Type assigned in the library, individual mechanical layers are created on the PCB. In this situation, pre-define the Component Layer Pair in the PCB using the same layer numbers before placing the component, as the software will fall back to matching by Layer Number if it is unable to match by Layer Type.

The Advantage of Assigning a Layer Type

A common approach to managing mechanical layer usage is to assign a dedicated layer number for each required mechanical layer function. This approach requires all designers to adhere to the same layer assignment and numbering scheme. It can also create difficulties when components are obtained from other sources that do not follow the same assignment and numbering scheme. If a different scheme has been used, the design objects must be moved from their current mechanical layer to the mechanical layer assigned for that function.

This issue is resolved with the introduction of the Layer Type property. When a component is placed from a library into the PCB editor, or copied from one library to another, or created by the IPC Footprint Wizard, existing Layer Type assignments are automatically matched, regardless of the mechanical layer number(s) assigned to those Layer Types. The objects are relocated on the correct layer(s) according to their Layer Type. If the software is unable to match by Layer Type, it will fall back to matching by Layer Number.

For both individual mechanical layers and Component Layer Pairs, you can select a Layer Type from a pre-defined list of types. The images below show the list of available Layer Types. You may access the dialogs shown below by right-clicking on an individual layer, then selecting the Edit Layer or Add Component Layer command from the menu.

  Select the Layer Type from the pre-defined list of Types; individual mechanical layers are shown on the left; Component Layer Pairs are shown in the middle, and a new Component Layer on the right.

Naming Layers with a Layer Type Assigned

When a Layer Type is assigned, the layer automatically has its Layer Name property changed to be the same as the Layer Type. This can be overridden, if needed, by typing in a user-defined name. When a layer has a user-defined name and a Layer Type assigned, both are displayed with the Layer Type shown in brackets, as shown below for the Layer Pair GP (Gold Plating).

If an individual mechanical layer or a Component Layer Pair have a Layer Type assigned, the mechanical layer number is no longer displayed, reflecting that the software will manage and map the layer by type instead of number.

The Route Tool Path Layer Type

There is one exception to the naming behavior just described when a Layer Type is assigned - a user-defined name is not permitted when the Layer Type is set to Route Tool Path. The reason for this is that older versions of the software use the name of the Route Tool Path layer to identify the layer that contains the route information (also referred to as rout information). Fixing the naming of this layer insures that the design will continue to function correctly in an older version.

The Route Tool Path layer type is used to indicate the layer that contains the mechanical routing information. A typical approach to using this layer is to place tracks and arcs around the outer edge of the board shape to define the machining path and width. Solid sections are left to hold the board within the panel, then a series of small holes is placed across each solid section to create perforations (often referred to as mouse-bites), allowing the board to be snapped out of the panel once the assembly process is complete.

When the board is displayed in 3D mode, objects detected on the Route Tool Path layer are displayed as a routed slot in the board, as shown below.

Objects detected on the Route Tool Path layer are used to visualize the routed board, in 3D display mode.

Use the Line/Arc Primitives from Board Shape dialog to trace the outside of the board shape with tracks and arcs. Enable the Route Tool Outline option in the dialog to have the objects placed outside the board shape rather than centered along its edge. Some designers prefer to add the fabrication information when they use the Embedded Board Array feature to create an assembly panel, rather than including this detail in the actual board file.

Transitioning from Numbered Mechanical Layers to Layer Types

Where possible, it is recommended to edit the source library and assign Layer Types. When a component footprint is placed (or copied) from a library, mechanical layers and Component Layer Pairs of those Layer Types are automatically created in the target board (or library) if they do not exist. If those Layer Types already exist in the target board (or library), the layer contents are automatically mapped to the correct layer.

User layers with a Layer Type assigned are automatically created or mapped, when the component is placed onto a board (hover the cursor over to show the component on the board).

Including Mechanical Layers in Output

Mechanical layers are used for a broad variety of tasks, detailing information used during: board design, fabrication, assembly, and product documentation. To support all of these requirements, mechanical layers can be excluded or included in all forms of layer-based output generation, including printing and output file generation.

Printed Output

Any of the layers that are present in the design can be included in the specification of a PCB Printout, including mechanical layers. Printouts are configured by adding the required layers and setting their order in the PCB Printouts dialog.

Highly detailed fabrication and assembly drawings can be created by placing objects on mechanical layers.

► Learn more about Configuring PCB Printouts

Generated Outputs

All fabrication-type outputs, such as Gerber and ODB++, allow mechanical layers to be included as an output Layer to Plot or to be added as detail to every layer being plotted. The output is generated when the configured output generator is run by using an ODB output generator in an OutputJob Configuration file (*.OutJob).

Mechanical layers can be plotted, or they can be added to all plots if required.

► Learn More about Outputs